Umurongo wa ERW

Imiyoboro ya ERW ihuriweho hamwe kuva kumurongo kugeza gupakira
Igikomeye - leta HF gusudira kumurongo uhamye - ibisohoka
Gukuraho isaro + ubunini / kugorora kuri geometrie isubirwamo
Guhitamo FFX guhitamo / DFT itaziguye kuri kare
QA modules itabishaka: gukurikirana kumurongo, UT / eddy igezweho, hydrotest
Multi - ibikoresho byiteguye: karubone / galvanised, HSLA / AHSS, idafite umwanda (by config)
Umuyoboro wa Octal ushyigikira imiterere + gutangiza + amahugurwa (bidashoboka)

Kohereza iperereza

Intangiriro y'ibicuruzwa

Umurongo wa ERWni urusyo rukomeza rugizwe nicyuma / coil mu muyoboro no gusudira icyarimwe ukoreshejemuremure - inshuro nyinshi amashanyarazi arwanya gusudirakubyihuta, bihoraho umusaruro muto - kugeza - imiyoboro ya diameter. Kumatsinda yamasoko, icyangombwa nukumenya niba umurongo ushobora gufataumuvuduko, kwihanganira, no kwemerwanyuma yo gutangira - ntabwo ukoresha umuyoboro wa demo gusa. KuriUmuyoboro wa Octal, dushiraho umurongo wuzuye wo gukora umuyoboro nka sisitemu ihuye kuva coil kwitegura kugeza kugerageza & kurangiza, ibisohoka rero nukuri kandi birasubirwamo.

Ibipimo bya tekiniki bisanzwe

Ingingo	Urwego rusanzwe (Customizable)
Umuyoboro OD	21.3–660 mm (½ ″ –26 ″)
Uburebure bw'urukuta	Mm 1,8-16(biterwa na OD & bisanzwe)
Umuvuduko Wumurongo	Kugeza kuri120 m / min(ingano - biterwa)
HF Welder	200-800 kWtbikomeye - leta HF
Kugenzura Ibipimo	± 0.5% OD, kugororokaNtabwo ari munsi cyangwa bingana na 1: 2000
Uburebure bw'umuyoboro	Kata - kugeza - uburebure, mubisanzwe6–18 m
Ibipimo	API / ASTM / EN / GB (n'umushinga)
Amahitamo yo Kugerageza	Eddy iriho / UT + hydrotest (nkuko bisabwa, kugeza500 barubushobozi busanzwe)

Amahitamo ya ERW (Iboneza Hejuru Turatanga)

Ubwoko bw'urusyo	Ibyiza Kuri	Ibyo Dutezimbere (Intego yacu)	Ibisanzwe Ibisohoka / Ingano Idirishya
Hejuru - Precision ERW Tube Mill (HG Series)	Umuyoboro usanzwe, umuyoboro wubukanishi, umuyoboro wubatswe, imiyoboro yimodoka	Gushiraho guhuza aho gusudira, idirishya rya HF ryo gusudira, ingero zisubirwamo	Urugero rwa OD:Φ8–50.8 / Φ19–115 / Φ48–273
ERW API Amavuta na gazi Umuyoboro	Imiyoboro ya API umuyoboro / amavuta na gazi	Ihame ridahwitse + urwego rwo kwemererwa (NDT / hydrotest modules yagenwe kuri buri cyiciro)	Umushinga - ushingiye kuri OD / WT idirishya (API - yibanze)
DFT Ifatika itaziguye kumurongo (LW Urukurikirane)	Umwanya / urukiramende rwuzuye (HSS)	Gukora neza, imiterere / kugenzura, ingamba zihuse zo gukwirakwiza	Urugero rw'ubunini bw'uruhererekane:40×40–100×100 / 120×120–200×200 / 250×250–500×500
FFX Gukora ERW Tube Mill (wongeyeho)	Ingano nini - umusaruro, urwego ruhinduka kenshi	Ingano - intera ikora neza, yagabanije umuzingo - shiraho ubwishingizi, ingamba zo guhindura byihuse	Kugenwa na OD urwego + kuvanga ibicuruzwa (kuzenguruka + ingamba zubaka)
Umurongo wo gukora ibyuma bitagira umuyonga (HGB) (wongeyeho)	Umusemburo wibyuma	Inzira itajegajega kuri stainless, ihoraho ikurikirana / kurangiza kugenzura, kumanuka wo hasi witeguye	Umurongo utagira umuyonga (umushinga - ushingiye kuri OD / WT)

ERW high-precision welded pipe unit-octal pipe storage feed octal pipe

feed clamping octal pipe ERW API oil and gas welded pipe unit octal pipe

Inzira ya ERW

erw_process_flow_recolor_octalpipe

Nigute Octal Umuyoboro wa ERW Tube Urusyo

Umurongo wa ERW usa nkuworoshye kurupapuro: coil → gukora → gusudira HF → ubunini → gukata - kuzimya. Mu bimera nyabyo, ibibazo abaguzi bahura nabyo ni ingirakamaro:

impinduka za coil zitera guhagarara hamwe na parameter drift
kwiyambura impande no gushiraho guhuza gukora ibisigazwa byihishe
weld seam isa neza, ariko kwemerwa birananirana nyuma
ubunini no guca - off ntibihuye n'umuvuduko w'urusyo, bityo ibisohoka bigabanuka

Niyo mpamvu Octal Pipe ishushanya umurongo wa ERW umuyoboro wumurongo nkurunigi ruhuye, hamwe na buri sitasiyo nini kugirango ushyigikire idirishya rya OD / umubyimba, kuvanga ibicuruzwa, hamwe no gukora akazi:

Coil - kugeza - gutegura imyambaro.
Gushiraho ingamba zo guhitamo(gushiraho bisanzwe,FFX, cyangwaDFT) ukurikije niba ibyo ushyira imbere ari ubunini bwagutse, impinduka zihuse, cyangwa kare / urukiramende rusohoka.
Igikomeye - leta HF induction gusudiraKugena hafi yubunini bwidirishya hamwe nintego yihuta, ntugomba rero gutinda gusa kugirango ugumane icyerekezo.
Gukuraho isaro + gukonjesha + guhitamo kumurongo bisanzwekugenzura kurangiza no gushyigikira ibikenewe byumushinga.
Kuringaniza no kugororauhujwe na geometrie isubirwamo kumuvuduko wawe uteganijwe, ntabwo ari munsi ya - yihuta.
Kata - kugeza - uburebure no kurangiza.

Kugira ngo amasoko yoroshe, turasobanura kandi umurongo muburyo busobanutse, cote - icyiciro cyateganijwe module - kugirango umenye ibirimo, ibitemewe, nibigira ingaruka muburyo butemewe.

erw_process_flow_recolor_octalblue

Ibikoresho Bikuru (Iboneza bisanzwe)

1. Umurongo wo kunyerera (coil - kugeza - gutegura umurongo)

Umuyoboro wa Octal utanga igice cyo gutemba nka "weld - ubuziranenge" impera yimbere - ntabwo ari ugukata ibishishwa gusa. Twibanze kumurongo wubugari butajegajega no kugenzura imiterere, kuberako ERW itekanye itangirira hano. Urwego rusanzwe rurimo imodoka ya coil / uncoiler, umutwe ucuramye, kugenzura impagarara, guhindagura ibicuruzwa, hamwe na rewind / recoil amahitamo. Kubikorwa bifite ibyifuzo byokwemerwa cyane, turashobora gushiraho impande - kugirango tugabanye burr - ibibazo bifitanye isano no kunoza imiterere.

2. Uncoiler + Kuringaniza + Shear & Welder + Acumulator

Twashizeho iki gice kugirango dukomezekugaburira ubudahwemagihamye, kuko guhagarara kenshi nibyo bitera ibipimo byo gusudira HF gutembera mubikorwa nyabyo. Ipaki yashyizweho nkurwego ruhujwe: kudahuza hamwe nimpagarara zihamye, kuringaniza uburinganire, kogosha & gusudira kugirango uhuze, hamwe nuwakusanyirizaga ubunini kuri gahunda yawe yihuta. Agaciro gafatika kubaguzi karoroshye: umurongo utondekanya umurongo, kugabanuka gutangira / guhagarika inenge, no kwihuta - kugeza kumusaruro uhamye.

3. Gukora urusyo (umuzingo - gukora kugirango ufungure - umwirondoro wuzuye)

Umuyoboro wa Octal ugena urusyo rukora hirya no hinoVee geometrie itujeaho gusudira - aha niho insyo nyinshi zitakaza umusaruro bucece. Ukurikije ibicuruzwa byawe bivanze, turashobora gutanga uburyo busanzwe cyangwa guhuza amahitamo nka FFX / DFT (mugihe kare / urukiramende rusohoka cyangwa imikorere yo guhindura ibintu nibyingenzi). Gushiraho ibishushanyo mbonera, gutambuka gukurikiranye, no kugenzura guhuza byashyizweho kugirango bigumane impande zombi kandi bigabanye "guhisha bidahuye" nyuma bigahinduka gusanwa.

4. Ikomeye - leta ya HF Welder (gusudira HF induction)

Turakoreshabikomeye - leta gusudira HFnkibisubizo byibanze byo gusudira, byashyizweho na OD / idirishya ryububiko hamwe nihuta ryintego. Icyo duhindura ntabwo ari uguhitamo imbaraga gusa, ahubwo ni pake yuzuye yo gusudira: igipimo cyo kugenzura ubushyuhe, kuyobora / gutondekanya, hamwe no gukanda imyitwarire kuri weld - kugirango ubashe gukora umuvuduko udatanze umurongo uhoraho. Niba umushinga wawe ubikeneye, turashobora kongeramo ingingo zo kugenzura zifasha itsinda ryanyu gukemura vuba mugihe cyo gutangira.

5. Gukuraho Isaro ryimbere & Hanze + Gukonjesha

Kugenzura isaro niho "bisa neza" bihinduka "kwemerwa - byiteguye." Umuyoboro wa Octal uhuza imyenda yimbere / yo hanze ihujwe nigice cyo gusudira, hiyongereyeho akarere gakonje kagenzurwa kugirango uhindure ubunini buke. Ibi bigabanya imirimo yo gusya kandi igakomeza ID / OD kurangiza - cyane cyane mugihe abakiriya bitaye kumurongo wo hasi, kumurongo, cyangwa ibisabwa bikenewe.

6. Ingano nini (kugenzura kwihanganira + ubushobozi bwimiterere)

Umuyoboro wa Octal ugena ubunini kugirango ugere kuri geometrie isubirwamoku muvuduko wo gukora, ntabwo ari umuvuduko wo kugerageza gusa. Igice kinini gishobora gushyirwaho kumuyoboro uzengurutse, kandi (ukoresheje ibikoresho / gushiraho) ushyigikira kwadarato / urukiramende rwibikorwa byo gukora igihe bibaye ngombwa. Dupima kandi iyi sitasiyo kugirango ihuze hejuru yo gukora / gusudira umuvuduko, ntabwo rero ihinduka "umutuzo ucecetse" ugabanya ibicuruzwa nyabyo.

7. Gukata Kuguruka - kuzimya (gukata - kugeza - uburebure ku murongo)

Umuyoboro wa Octal utanga kuguruka - kubisubizo byagenwe kubicuruzwa byawe bivanze no guhitamo ibihingwa, harimo uburyo bwo kuguruka bukonje bukonje hamwe no kuguruka bishyushye - guhitamo. Urufunguzo nuburebure buringaniye hamwe no guhuza bihamye hamwe numurongo wihuta - kugirango ubashe gufata neza gukata udatinze urusyo. Iyi ni imwe muri sitasiyo igira ingaruka zitaziguye zo kohereza no gufata neza.

8. Koresha - hanze Imbonerahamwe + Gushyira hamwe no gupakira igisubizo

Dufata kwiruka - hanze no gupakira nkigice cyubushobozi bwumusaruro, ntabwo ari ibitekerezo. Turashobora gutanga kwiruka - hanze kumeza, kwimura / gukusanya, gutondekanya mu buryo bwikora, guhuza / gupakira, no gushira akamenyetso kubikorwa. Ibi bigabanya umuvuduko wumurimo, bitezimbere ibyoherezwa, kandi bituma ibikoresho byo mu gikari byoroha - cyane cyane mu ruganda rukora -.

Ikoranabuhanga ridahitamo	Icyo Ifasha
Ihitamo rya FFX	Kugabanya ibizunguruka no kunoza ubunini - urwego rukora neza
Uburyo butaziguye kuri kare (DFT)	Ibyiza kuri kare / urukiramende rwibanze
Kuzunguruka vuba - sisitemu yo guhindura	Mugabanye impinduka zigihe gito, zitezimbere KPI
Gupakira byikora / gupakira	Kugabanya umurimo, kunoza uburyo bwo kohereza

Ibikoresho bya ERW byabigenewe

Aha niho "ERW urusyo" ruhinduka aumushinga - sisitemu yo gukora- igice abaguzi bumva mugihe cyo hejuru, umusaruro, no kwihuta.

Gutegura ibiceri birinda gusudira

Dushyira imbere coil itegura neza (gutondeka neza, kuringaniza, ubushobozi bwo gukusanya, gukuramo guhuza kwizerwa). Guhagarara gake bivuze ko ibipimo bya WF byo gusudira biguma bihamye, kandi umurongo ugera kumusaruro uhamye byihuse.

Gushiraho Ifata Impande

Gushiraho byashyizweho kugirango birinde impande zombi mbere yo gusudira - kuko kudahuza byongera bucece igipimo cyo gusana. Ukurikije ubunini bwawe hamwe no kuvanga ibicuruzwa, turasaba gushiraho bisanzwe,FFX, cyangwaDFTguhuza impinduka zawe ningamba zicuruzwa.

HF Welding Yashizweho Kubyerekeranye Idirishya

Turahitamobikomeye - leta ya HF imbaragahanyuma ushyireho igice cyo gusudira (harimo impedance / kuyobora kugenzura no gukanda imyitwarire) kugirango uhuze idirishya rya OD / umubyimba - kugirango utagomba kwigomwa umuvuduko kugirango ukomeze ubuziranenge.

Gukuraho Isaro + Kumenyekanisha aho bikenewe

Igitambaro cyamasaro kandi ntabishakakwinjiza kumurongo bisanzwefasha kugumya OD / ID kurangiza kandi ushyigikire ibisabwa byokwemerwa. Ubu ni bumwe mu buryo bwihuse bwo kugabanya gusya hasi / kongera gukora mubikorwa nyabyo.

Ingano, Kugororoka, no gupima intego yo kwihanganira

Kuringaniza no kugorora byashyizweho kugirango bikubite intego zifatika (kwihanganira OD, kugororoka, no kugenzura imiterere). Intego ntabwo "ifatanye ku mpapuro," ariko isubirwamo kuri gahunda yawe yihuse na gahunda yo guhinduranya.

Kwakira Module utarinze kwica ibicuruzwa

NDT hamwe nuburyo bwo kugerageza (eddy iriho, UT, hydrotest) byatoranijwe nurwego rwawe rusanzwe kandi rwakirwa rwabakiriya - hanyuma bigahuza numurongo wumurongo kugirango QA idahinduka sitasiyo isenya ubushobozi bwawe bwateganijwe.

Ibicuruzwa bisanzwe & Porogaramu

Gusaba	Icyo Abaguzi Bitaho	Uburyo Dushira Igisubizo Cyacu
Umuyoboro wibyuma byubaka / Ibice byubusa	Gusubiramo geometrike (imiterere, kugororoka, ubunini buhoraho)	Gushiraho + ubunini bwo gufata imiterere kumuvuduko mwinshi; kugereranywa kumurongo & stratégies ya stratégies; uburyo bwihuse bwo guhindura ibintu kuri SKU nyinshi
Gutwara ibinyabiziga (HSLA / AHSS)	Inzira ihamye kurwego rwo hejuru - ibikoresho byingufu (gukora ifaranga rito / idirishya)	Wibande ku gushiraho ituze, gusudira ubushyuhe bwo kwinjiza, gucunga amasaro, ubunini buhoraho bwo gukora byongeye
Umuyoboro w'umuyoboro (Galvanised / Carbone Steel)	Umuvuduko, kugenzura uburebure buhoraho, kurangiza neza	Gukata kwizewe - kugeza - uburebure, gupakira neza / gutunganya, gutonesha - gutembera neza kwa gicuti kubyohereza / kwishyiriraho neza

ERW structural steel pipe and hollow sections production output ERW automotive tubing for HSLA and AHSS applications ERW conduit pipe (galvanizedcarbon steel) finished pipe stacking for shipment

Menyesha nonaha

Ibibazo

Q1: Ni irihe tandukaniro riri hagati ya FFX na DFT mu ruganda rwa ERW?

Igisubizo: FFX itezimbere ingano - ikora neza kandi igabanya umuzingo - gushiraho; DFT itezimbere kugirango habeho kwaduka kwaduka / urukiramende.

Q2: Ni ubuhe bunini bwa ERW itwara uruganda rushobora gupfuka?

Igisubizo: Idirishya rya OD nubunini birashobora guhindurwa kandi biterwa no gushiraho, imbaraga za HF, ubunini, hamwe nintego zawe.

Q3: Ni ayahe makuru akenewe kugirango asubirwemo?

Igisubizo: Idirishya rya OD / WT, kuvanga ibicuruzwa (kuzenguruka / kare / gukosora), intego isanzwe, igipimo gikenewe cyo kugerageza, gahunda yubushobozi, nuburyo imiterere y'amahugurwa.