Umuyoboro w'isuku

umuyoboro w'isuku(bikunze kugaragara nkaumuyoboro w'isuku) ni igituba kitagira umuyonga cyakozwe kuriserivisi yisuku, aho imiyoboro igomba kubaisuku, itari - yanduza, no kugenzura - urugwiro. Mubikorwa, "isuku" isobanurwa naimbere - imiterere yimiterere nimyitwarire yo guhimba.CIP / SIP cycleno gukaraba bisanzwe bitabaye ikibazo cyisuku.

Benshiumuyoboro w'isuku ibyuma bitagira umwandagutegeka gukoresha304 / 304L cyangwa 316 / 316L, ariko imikorere isanzwe igenwa nibyanditswe birenze amanota:kurangiza urwego (urugero, BA iyo umucyo no hasi hold - hejuru yibintu), kwihanganira ibipimo / ovality, ibipimo byo kwemerwa hejuru, hamwe nibimenyetso byo kurekura.

ASTM A270 isuku idafite ibyuma bitanga isuku itanga uburinganire bwimbere bwimbere muri sisitemu yisuku mubiribwa, ibinyobwa, ninganda zimiti, aho isuku no kurwanya ruswa ari ngombwa. Iyi tubing ishyigikira isuku yemewe - ahantu - (CIP) no guhagarika - ahantu - ahantu (SIP), bigabanya ingaruka zanduza mubitangazamakuru byoroshye nkamazi meza cyangwa ibikomoka ku mata. Umuyoboro wa Octal utanga ububiko mubyiciro rusange bya austenitis, byemeza kubahiriza ibipimo byisi kugirango bikore neza.

Octal Pipe's ASTM A270 itunganya isuku yubahiriza ASTM A270 / A270M ibisobanuro bya austenitis hamwe na ferritic / ferritic / austenitike ibyuma bitagira umuyonga, harimo nibisabwa byujuje ubuziranenge bwa farumasi. Ihuza na ASME BPE kubikoresho bitunganya bioprocessing na ISO 2037 kubiryo - ibyiciro bitagira umwanda, bikubiyemo amanota nka 304, 304L, 316, na 316L. Kugirango uzamure igihe kirekire mubidukikije bya chloride, amahitamo ya duplex nka 2205 yujuje ibipimo bya ASTM A270 hamwe nibindi bizamini.

BA Kurangiza Umuyoboro w'Isuku

BA (Igicucu Cyiza)isuku yo kwisukura ihitamo mugihe abaguzi bashaka ahejuru, nezaibyo bigabanya ibicuruzwa - hejuru kandi bigabanya igihe cyogusukura - bisanzwe mumata, ibinyobwa, kwisiga, hamwe nimirongo ifasha imiti. Ugereranije na rusange - intego idafite umuyoboro, umuyoboro w’isuku wa BA wunvikana cyane mubikorwa byo gukora: uko uburebure bwurukuta bwiyongera, kubikaurukuta rumwe, gihamye OD / ID irangiza, kandi isura ihamye iba ikomeye, kandi igiciro cyo kurangiza kizamuka. Kubera iyo mpamvu, amabwiriza ya BA asanzwe agenzurwa nubusobanuro busobanutse bwubuguzi: icyiciro (304L / 316L), ingano, kurangiza ibisabwa, ibisabwa kugirango umuntu yemerwe (imiterere yimiterere / kugenzura ibipimo), hamwe ninyandiko yo gusohora.

Imiti yimiti muri ASTM A270 itanga imbaraga zo kurwanya imyanda no guhangayika, mugihe ibikoresho byubukanishi byemeza ubunyangamugayo mukibazo cya ASME B31.3.

Igeragezwa ryimashini ririmo imbaraga kandi zitanga umusaruro, hamwe no kuramba gushigikira igihe cyo kwishyiriraho. Kuri 316L, imbaraga ntarengwa zingana zigera kuri 515 MPa, umusaruro kuri 205 MPa, no kuramba kuri 35%, byagenzuwe hakoreshejwe uburyo bwa ASTM E8.

Imiyoboro idahwitse munsi ya ASTM A270 itangirana no gusohora cyangwa gutobora, bigakurikirwa no gushushanya gukonje kugirango bisobanuke neza. Impinduka zo gusudira zikoresha TIG yo gusudira mu buryo bwikora nta kuzuza, hamwe n'ubukonje bukabije - uburyo bwo gukora bukoresha kugabanya hejuru y'urukuta hejuru ya 35% mbere yo gufatanya guhuza imiterere. Kurangiza neza kwikirere cya hydrogène bituma okiside - yubusa, ikuzuzwa na electropolishing kuri Ra Ntibisanzwe cyangwa bingana na 0.4 mm aho byerekanwe.

Porotokole nziza irimo ibizamini bya hydrostatike kugeza inshuro 1.5 igitutu cyo gushushanya, eddy igezweho kubera inenge, hamwe no kugenzura profilometero kuri ASME B46.1. Ubugenzuzi bwa Borescope bwemeza gusudira, mugihe ibintu byiza biranga (PMI) bigenzura chimie. Icyemezo cyo gupima urusyo kuri EN 10204 3.1 harimo ibiti byo kuvura ubushyuhe na raporo ya NDT.

Kwihanganira ASTM A270 kugabanya itandukaniro rya OD kuri mm 0.13 mm kubunini buri munsi ya 1 muri, kugeza kuri mm 0.38 mm kubituba binini, hamwe nuburebure bwurukuta butari munsi yizina hejuru ya 12.5%. Kugororoka bifata 0.5% by'uburebure, bishyigikira ibyashizwemo.

Ububiko bushimangira gusudira no kutagira in304L na 316L, hamwe n'uburebure kuri metero 6 kugirango bikorwe neza. Ibiro bikoresha coefficient 0.02466 yahinduwe +1.2% kuri realism - uburemere bwa nyuma bitewe nuburemere nyabwo. Ingano irashobora gutegurwa; ibipimo bitashyizwe kurutonde biboneka kubisabwa.

Abaguzi benshi bashakisha ubutakaibyuma bidafite isuku (A270)kuberako A270 numushinga usanzwe werekeza kubisuku. Umuyoboro wa Octal ushyigikira itangwa ryisuku nkinzira zombi kandi zidoda, zavuzwe nurwego rwasobanuwe neza (harimo na BA mugihe bikenewe) hamwe na troncable.

Kugenzura dosiye (MTC 3.1 / 3.2, raporo ya NDT) iboneka ubisabwe.

Mugihe cyo kwerekanaabatanga imiyoboro y'isuku, inzira yihuse yo kugenzura kuri - ibyago byurubuga ni ukugenzura ibirashobokaibintu bitwara isuku, bikwiranye - hejuru yumusaruro, no kurekura umuvuduko - cyane cyane kuriumuyoboro w'isuku ibyuma bitagira umwandaibipaki (ASTM A270 umuyoboro w'isuku).

Kurangiza isura (ID) & kwemerwa nisuku

• Sobanura intego idahwitse ihuye nuburyo bwo gukora isuku:Ra Ntibisanzwe cyangwa bingana na 0.8 mmni ibisanzwe byemewe kuri CIP / SIP tubing; Ibikomeye birashobora gushirwahoRa Ntibisanzwe cyangwa bingana na 0.4 mm, n'imishinga isaba kwemezwa - urwego rwo hejuru rushobora gusaba kurigata kugeza0.2 mm Ra.
• Kora kwemerwa kugaragara: bisabaKugenzura umwirondoro.n'amafoto cyangwa imipaka- rero kwakira igenzura ntabwo ari ibintu bifatika.
• Umuyoboro wa Octal mubisanzwe uhuza PO na abirashobokakurekura:inyandiko ya profilometero (Ra raporo) kubufindo, hiyongereyeho kwanga imvugo isobanutse kuri ID / OD (ibyobo, amanota ahoraho, amabara) bityo kwakira igenzura ntabwo ari ibintu bifatika.

Ibipimo & kugororoka (niki gikomeza gusudira orbital hamwe na clamp ingingo zihamye)

• Funga ubunini bw'idirishya hejuru: urwego rusange rw'isuku OD ni0.5–12 muri.
• Hamagara kwihanganira muri PO kugirango ibihimbano "bitavumbura" kurubuga: kwihanganira OD birashobora gukomera nkuko± 0.13 mm(Kuri<1 in), scaling up to ± 0.38 mmkubunini bunini; uburebure bwurukuta busanzwe bugenzurwa rerobitari munsi yizina kurenza 12.5%; kugororoka akenshi bifatwa kuri0.5% by'uburebureKuri Gushigikira Kugenda no Kuzuza clamp guhuza.

Welded sanitar tube igenzura kugenzura - itanga ibimenyetso byemewe - ishingiye

• Kubikoresho byogusukura byogusukura, ikidodo ntabwo ari yego / oya. Abaguzi mubisanzwe bakeneye uburyo bweruye: byikoraGusudira TIG(akenshi autogenous), hamwe nuburyo bwo kugenzura bwerekana imiterere yimbere.
• Umuyoboro wa Octal usanzwe ushyigikiraeddy yerekanayo kugenzura inenge kandi irashobora kongeramoigenzura rya borescopeku bahagarariye uburebure iyo umurongo ari sensitivite - bikomeye (kugirango wirinde gutinda - gukora nyuma yo kwishyiriraho).

Igiciro cy'Isuku Igiciro - Niki Cyimura Igiciro

Igiciro cy'isukuni ubusanzwe itwarwa nuruhererekane ruto rwibihinduka nyabyo:amanota (304L vs 316L), kurangiza ibisabwa (BA nibiteganijwe hejuru), ingano (OD / WT), nakurekura. Mu mishinga yisuku, "umuyoboro uhendutse" akenshi uba uhenze cyane iyo re - isuku, ubufindo bwanze, cyangwa gusudira byongeye kubarwa. Kugereranya amagambo asukuye ni uguhuza imirongo itatu kubatanga ibicuruzwa: urugero rumwe (urugero, A270 mugihe bibaye ngombwa), ibisobanuro bimwe birangira, hamwe nibimenyetso bimwe byo kurekura bisabwa mukwakira.

Amakimbirane asukuye (tube isa neza, ariko CIP / SIP ntizanyura)
Ibyago byihishe niUbuso bw'indangamuntu: micro - gushushanya, ibimenyetso byo gusiga, amabara, cyangwa ibyobo byaho bihinduka ibicuruzwa bifata - hejuru. Imbuga zumva ko ari ndende ya CIP, subiramo swabs, cyangwa ibisigara bidasobanutse kubihuru.
Uburyo Umuyoboro wa Octal ubigenzura:ntidusiga "polish / BA" nkikirango kidasobanutse. PO ihujwe na aintego yo kurangiza intego(mubisanzwe Ra - ishingiye mugihe umushinga ubisabye), kandi kwemerwa byanditswe nka anitegeko ryo kugenzura(ni izihe nenge zangwa kuri ID / OD). Byinshi birekurwa hamwe hejuru / kurangiza ibimenyetso bifitanye isano no koherezwa kugirango kwakira igenzura bidahinduka impaka zifatika.

Umuyoboro usukuye watanzwe umwanda (gutunganya umwanda)
Ndetse na tubing nziza yangwa iyo indangamuntu igeze hamwe numukungugu, ibimenyetso byubushuhe, cyangwa imyanda - cyane cyane kuri WFI na biotech aho kwakirwa birakomeye kandi igihe Windows ni kigufi.
Uburyo Umuyoboro wa Octal ubigenzura:ibyoherezwa bifatwa nkibigize isuku:Impera yanyuma, gufunga bifunze, hamwe no kugenzura, hamwe nugupakira birinda indangamuntu kwangirika no kwangirika hejuru mugihe cyo gupakira / gupakurura. Ubusanzwe ni itandukaniro riri hagati yigituba gishobora guhita gikwira - hejuru hamwe nigituba cyicaye muri karantine gitegereje isuku re -.

Icyuho cyo gukurikiranwa (umuyoboro urahari, ariko QA ntishobora kurekura)
Uburyo busanzwe bwo kunanirwa ni impapuro zidashobora guhuzwa vuba: kubura ubushyuhe bwo gushushanya, indangamuntu zidasobanutse, cyangwa ibyemezo bidahuye nibimenyetso bya tube. Igisubizo kiroroshye - ibikoresho bicaye kurubuga, kandi umushinga wabuze idirishya.
Uburyo Umuyoboro wa Octal ubigenzura:twohereza hamwe numurongo wumvikana:ikimenyetso cya tube → ubushyuhe / ikarita → MTC (EN 10204 3.1), kwakira rero ubugenzuzi birashobora kwemera cyangwa kwigunga ukoresheje bundle udakeka. Iyo imishinga isaba ibyiringiro bihanitse,3.2 / gatatu - guhamya ababuranyiBirashobora gutegurwa, ariko ibyingenzi buri gihe "byihuse, bigenzurwa kurekurwa."

ASTM A270 tubing ikwirakwiza imirongo yohereza amata ikora ibishishwa, imiti ya farumasi kumazi - yo gutera inshinge - (WFI), hamwe na fermentation ya biotech. Imbere yacyo irinda bagiteri kwifata mugutunganya ibiryo, mugihe - amanota ya karubone arwanya ubukangurambaga bukabije - ubushyuhe bwa CIP. Mu bitangazamakuru bikaze, duplex variants yongerera ubuzima muri chloride - ibidukikije bikungahaye nko guhuza amazi yo mu nyanja - ins.

Ubusanzwe isuku isobanurwa aho "ikibazo nyacyo" kiberamugihe cyo gukora no gukora isuku, ntabwo ari ku gishushanyo. Hano haribintu bisanzwe byakazi byakazi Octal Pipe ibona kumapaki yisuku - yanditse nkuko abakozi hamwe namakipe ya QA bavuga kurubuga:

• WFI / yasukuwe - imirongo y'amazi nyuma yo gufata neza:mugihe cyo gutangira, ikizunguruka kirashyuha, gishyuha, kandi cyiteganijwe. Ikinanirwa imishinga ni kenshiimiterere y'ubutaka no gukemura umwanda(Umwanda w'indangamuntu, kwinjiza amazi, ubufindo buvanze). Umuyoboro wa Octal mubisanzwe urapakira umuyoboro w isuku ufite impera zifunze hamwe na lot - ibyemezo byashushanyije kugirango urubuga rushobore gukurikirana nimero yubushyuhe vuba kandi birinde re - isuku cyangwa akato byatewe no kubura ibimenyetso byo kurekura.
• Gushyira fermentation / biotech skid (gukaraba kenshi + gusiganwa ku magare):tubing ibona inshuro nyinshi zishyushye - ubukonje no gusukura imiti. Ububabare bw'akazi niguhindagura amabara, guhinduka gukabije, hamwe no gukangurira gukangurira ubushyuhe bwa weld -niba ibikoresho / kurangiza bidahuye. Hasi - amanota ya karubone kandi asobanuye kurangiza kugabanya post - shyiramo ibintu bitunguranye kandi bigabanya igihe cyo kwemeza.
• Hejuru - Ikariso yingirakamaro ya chloride - ins (brine / Caustic - hafi yisuku):ikibazo ntabwo "ruswa muri rusange" ahubwoAhantu hacukuwe hacuramye, clamps, kandi yapfuye - amagurunyuma yo gusubiramo inshuro nyinshi - yumye. Muri ibi bipfunyika, guhitamo ibikoresho (akenshi biva kuri 304L ukajya kuri 316L cyangwa duplex ukoresheje spec) byemejwe na chimie yo gukaraba neza hamwe nigihe cyo hasi, ntabwo ari ikirango.

Umuyoboro wa OctalASTM A270 umuyoboro w'isukugutanga nka ainzira - irekurwa, yubatswe hafi ya bariyeri igena niba tubing itambutsa isukunaKwinjiza neza mugihe cyo guhagarika Windows. Kuruhande rwibitangwa, ubushobozi bwimyanda idafite imbaraga ni~ 8,000 t / y nta nkomyina~ 10,000 t / y gusudira, hamwe nubunini bufatika idirishya ryaΦ6 - Φ630 mm (WT 1-35 mm)kuri kimwe kandiΦ19 - Φ2620 mm (WT 1-35 mm)kuri gusudira - kugirango pake imwe irashobora gupfundika tubing yingirakamaro, manifolds, hamwe nibihimbano binini bya OD bitagabanije abacuruzi.

Menyesha nonaha

Ibibazo

 

 

Ibibazo 1: ASTM A270 isuku tubing vs ASME BPE - ninde nkwiye kwerekana?

ASTMA270ni Bisanzwe Byibanze Kuriibyuma bidafite isukumuri ibiryo / ibinyobwa na serivisi rusange yisuku.ASME BPEni Byatoranijwe Kuri Pharma / Biotech mugihe Ubuso bukomeye / Ibiteganijwe gusukurwa (akenshi bisabwa amashanyarazi) bisabwa numushinga.

IKIBAZO 2: BA kurangiza bisobanura iki kumiyoboro yisuku (BA igaragara neza)?

BA (Igicucu Cyiza)tubing ihujwe nikirere kigenzurwa / kigabanya umwuka kugirango ubyare umusaruro mwiza, oxyde - yubusa byoroshye guhorana isuku no kugenzura neza. Bikunze kugaragara mugihe isura igaragara hamwe nisuku ari ngombwa, ariko PO iracyakeneye ubuso bupima ibisabwa niba isuku yemewe.

IKIBAZO 3: Niki Ra igomba gutomorwa kumyanda yisuku idafite ibyuma, kandi Ra ipimwa ite?

Intego ifatika yo kurangiza isuku ikunze kuvugwa nkRa Ntibisanzwe cyangwa bingana na 0.8 mm, hamwe nimirongo ikaze yisuku isanzwe ikoreshwaRa hafi 0.4 mm(cyangwa munsi y'ibisabwa n'amashanyarazi). Ra isanzwe igenzurwa na aUmwirondoro, hamwe nibisobanuro bimwe bisaba gusoma byafashweImpamyabumenyi 90 kuri polishing lay / ishushokubwo gushikama.

Ibibazo 4: Niki gitwara igiciro cyisuku (kandi nigute abatanga imiyoboro yisuku bavuga neza)?

Igiciro cy'isukuni Byayobowe naamanota (304 / 304L vs 316 / 316L), ikurangiza ibisabwa(BA vs imashini ya polish vs electropolised / Ra intego), naigipimo cyo kurekura(ubugenzuzi / gukurikirana / gupakira neza). Kuri chloride - yashyizwe ahagaragara cyangwa gukaraba neza, 316 / 316L bikunze gukundwa, nabyo bigira ingaruka kubiciro.

Impamyabumenyi

 

Icyemezo cya CE

Icyemezo cya ISO 9001

Icyemezo cya API Q1

Icyemezo cya ABS

Icyemezo cya AP-5L

Icyemezo cya API-5CT

 

Ibirangantego: umuyoboro w’isuku, Ubushinwa abakora imiyoboro yisuku, abatanga ibicuruzwa, uruganda, ASTM A270 tubing, umuyoboro wibyuma bidafite isuku