Uruhare rwa X65 mugushushanya imiyoboro igezweho
Mu muryango wa API 5L,X65ihitamo cyane mugihe abashushanya bashaka umuvuduko mwinshi wo gukora hamwe nigihe kirekire -, ariko bagakenera amanota ashobora gusudwa no gushyirwaho neza kurubuga. Irasobanuwe cyane kumirongo ya peteroli na gaze, imiyoboro yohereza ibicuruzwa hanze, imiyoboro ya gaze mukarere hamwe na - imitwe ya sitasiyo yumuvuduko aho X52 / X60 ifatana cyane kurukuta check- kugenzura ubugari, mugihe X70 / X80 yakongeramo ibikoresho bitari ngombwa no gusudira bigoye.
X65 imaze gutorwa, icyemezo gikurikira nubusanzweifishi y'ibicuruzwa: ERW / HFW, LSAW / SAWL cyangwa SSAW / SAWH. Ihitamo riterwa nuburyo umurongo uzubakwa - ugororotse ku nkombe ikwirakwira, umuhanda / kwambuka imigezi, ubutayu - amazi S - kurambika cyangwa kwimbitse - amazi J - lay - no kuri sisitemu yo gutwikira hanze n’imbere ikenewe muri serivisi.
Igisobanuro gisanzwe nicyiciro (API 5L / ISO 3183)
UrwegoX65isobanuwe muriAPI 5L(Byahujwe naISO 3183), igipimo nyamukuru cyumuyoboro utagira umurongo kandi usudira ukoreshwa muri sisitemu yo gutwara imiyoboro yinganda za peteroli na gaze. Ibimenyetso nka "X65M" cyangwa "X65Q" byerekana urwego rwimbaraga nuburyo bwo gutanga:
- X65 (PSL1)- icyiciro cy'umurongo w'icyiciro
- X65M (PSL2)- thermo - yatunganijwe, yongerewe imbaraga
- X65Q (PSL2)- kuzimya no kwitonda kuri serivisi isaba cyane
Kubice byinzira bifatwa nkibyingenzi - nkibidukikije byangiza ibidukikije kandiserivisi zo hanzeimirongo yohereza hanze - ibisobanuro bisanzwe bisabaPSL2 X65kuberako igenzura rikomeye rya chimie, ibizamini byingutu byateganijwe hamwe nibisobanuro birambuye. X65 idafite ubuzimagatozi yemerewe nibisanzwe, ariko binini - diametre nuburebure - imiyoboro ya interineti ikunze guhitamogusudira X65kuringaniza ubushobozi, gusudira ubuziranenge nigiciro cyumushinga.
Ibikoresho bya mashini - Imibare isa
Muri sisitemu ya API 5L,X65bihuye nimbaraga ntarengwa yumusaruro (SMYS) ya65.000 psi (≈ 450 MPa). Agaciro kajya mu rukuta - uburebure hamwe na formulaire ya ASME B31.4, B31.8 hamwe na code zisa.
Imbonerahamwe 1 - Ibikoresho bisanzwe byibuze (ibikoresho):
|
Icyiciro |
Urwego rwa PSL |
SMYS - Min. Umusaruro (MPa) |
SMTS - Min. Tensile (MPa) |
Kurambura bisanzwe (%) |
|
X52 |
PSL1 / PSL2 |
Birarenze cyangwa bingana na 360 |
Biruta cyangwa bingana na 455 |
≈ 21 |
|
X60 |
PSL1 / PSL2 |
Biruta cyangwa bingana na 415 |
Birarenze cyangwa bingana na 520 |
≈ 21 |
|
X65 |
PSL1 / PSL2 |
Biruta cyangwa bingana na 450 |
Biruta cyangwa bingana na 535 |
≈ 20–22 |
Mubishushanyo mbonera, SMYS igwizwa nibintu byashushanyije kugirango itange impagarara zemewe, hanyuma ibi bigashyiraho igitutu kinini cyo gukora.SMTSitanga intera yinyongera kunanirwa byanyuma mugihe umuvuduko wimbere uhujwe no kunama, ingaruka zubushyuhe hamwe nuburemere bwo hanze.Kuramburani ngombwa mugihe cyo kubaka no gukora, kuko byerekana uburyo umuyoboro ushobora kwihanganira kugonda umurima, guhambira - ins, gusubira inyuma hamwe nigihe kirekire - kwimuka kubutaka bitavunitse.
Kuri PSL2 X65, inyandiko z'umushinga zikunze kwerekanaCharpy V - icyiciro cyibizaminiku bushyuhe bwasobanuwe, kandi, kurukuta rwinshi cyangwa hasi - imirongo yubushyuhe,DWTT.
Ibigize imiti ya API 5L X65 (Umuyoboro wo gusudira)
Kugirango ugere kuri X65 imbaraga utarinze gusudira bigoye cyane, amanota ashingira kuri chimie iringaniye aho kuba ibintu byinshi cyane. Ibintu bya karubone, manganese na microalloying byahinduwe hamwe kugirango bihuze imbaraga nintego zikomeye, mugihe fosifore na sulferi bigarukira kurinda imikorere ya weld na HAZ.
Imbonerahamwe 2 - Ibisanzwe bisanzwe bigizwe na X65 umurongo wasizwe (indangagaciro):
|
Urwego |
Ubwoko bw'imiyoboro |
C max (%) |
Mn max (%) |
P max (%) |
S max (%) |
Inyandiko |
|
PSL1 |
Weld |
0.26–0.28 |
kugeza ~ 1.40 |
0.030 |
0.030 |
Cu, Ni, Cr, Mo akenshi buri Ntoya cyangwa ihwanye na 0,50% |
|
PSL2 |
Weld |
≈ 0.22–0.24 |
≈ 1.60–1.75 |
0.025 |
0.015 |
Ikomeye P / S; yose hamwe Nb + V + Ti ntarengwa |
Duhereye ku buhanga:
- Carbone (C)itanga imbaraga zifatizo ariko igomba kubikwa kurwego rutuma karubone ihwanye (CE) ibereye gusudira.
- Manganese (Mn)ishyigikira imbaraga zombi kandi hasi - ubukana bukabije.
- Fosifore (P) na sulfuru (S)bagabanutse muri PSL2 kugirango bagabanye imyitwarire idahwitse, cyane cyane hafi ya weld na HAZ.
- Niobium, vanadium na titanium (Nb / V / Ti)ku rugero ruto rutunganya ingano kandi zifasha kuzuza ibisabwa kugirango imishinga isabe byinshi.
Kubice bikonje cyangwa serivise zo mumazi mumazi yubushyuhe cyangwa hasi -, ibisobanuro byumushinga birashobora gushyiraho imipaka ikarishye kuri CE hamwe na microalloy yose kugirango itange amafaranga yinyongera yo gusudira no kuvunika.

Inzira zo Gukora Umuyoboro wa X65
Mu bikorwa byumushinga, ikiganiro ntabwo kijyanye na abstract "X65 ibyuma", ahubwo niUmuyoboro wa X65 wakozwe nuburyo bwihariye, buri kimwe gifite umurambararo wacyo, urukuta - ubushobozi bwubunini nuburyo bwigiciro.
ERW / HFW (Hejuru - Kuzunguruka inshuro):
- Yakozwe kuva ashyushye - igiceri kizengurutswe gicagaguritse, gikozwe mu ruziga kandi gisudira ku murongo muremure.
- Bikunze kugaragara kuri diametre ntoya na ntoya ifite uburebure bwurukuta ruringaniye mumiyoboro yubutaka hamwe na sitasiyo ya sitasiyo.
- Ubwiza bw'ikidodo bukurikiranwa na NDT kumurongo; kubikorwa bya PSL2, post yaho - kuvura ubushyuhe bwo gusudira muri weld na HAZ birashobora gutomorwa.
LSAW / SAWL (Longitudinal SAW):
- Yakozwe kuva ku isahani ukoresheje UOE cyangwa JCO ikora, ikurikirwa nimbere ninyuma ya arc weld.
- Bikwiranye nadiametero nini n'inkuta zibyibushyebisabwa murwego rwo hejuru - umurongo wumuvuduko wumurongo hamwe nu miyoboro yohereza hanze.
- Ibisobanuro bisanzwe birimo - umubiri UT na / cyangwa RT, hamwe no guhangayika - kuvura ubushyuhe bwubutabazi ku bice biremereye.
SSAW / SAWH (Spiral SAW):
- Byakozwe kuva kuri coil kumurongo uhindagurika no gusudira kumpande zombi inzira ya arc yarengewe.
- Birashimishije aho diameter nini no gukoresha coil ningirakamaro kubashoferi.
- Ikizunguruka cya spiral cyerekanwe muburebure bwacyo bwose, mubisanzwe na UT kandi, aho bikenewe, RT.
- API 5L yemerera X65 idafite ubudodo kandi isudira, ariko kubushobozi buke - ubushobozi bwo kumurongo no kumurongo wa serivise,gusudira X65ni byiza kuko itanga ibipimo binini, byongeye gusubirwamo ubuziranenge hamwe nigiciro cyashyizweho.
PSL1 vs PSL2 - Niki gihinduka kuri X65
Umugereka wa "PSL1 / PSL2" kuri X65 ugira ingaruka cyanekwizerwa no gukurikiranwa, ntabwo urwego rwibanze rwimbaraga. SMYS ni imwe, ariko PSL2 yongeramo ibisabwa bikomeye kuri chimie, gukomera, NDT hamwe ninyandiko.
Imbonerahamwe 3 - X65 PSL1 vs PSL2 (yoroshye):
|
Icyerekezo |
X65 PSL1 |
X65 PSL2 |
|
Ubuhanga |
Imipaka isanzwe ya API 5L |
Imipaka ikaze P / S, igenzurwa na microalloy ibirimo |
|
Ibizamini bya mashini |
Ibizamini bya Tensile |
Ibizamini bya Tensile + byateganijwe kubushyuhe bwumvikanyweho |
|
NDT |
Weld seam NDT nkuko bisabwa |
Ikwirakwizwa rya NDT, kwakirwa neza |
|
Inyandiko |
MTC isanzwe |
MTC irambuye, ubushyuhe bukurikiranwa → isahani / coil → umuyoboro |
|
Gukoresha bisanzwe |
Gukwirakwiza muri rusange |
Ibice by'ingenzi birimo. kwambukiranya ibice hamwe na serivisi zo hanze |
Mu myitozo, PSL1 ikoreshwa kenshi mugukusanya - gukusanya ibyago cyangwa mumirongo yibihingwa -, mugihe PSL2 yatoranijwe kubice byingenzi, kwambuka kwingenzi no kumurongo wohereza hanze bijyanye niterambere ryimbere.
Urwego ruringaniye hamwe no kwihanganirana
Umuyoboro wa X65 urashobora gutumizwa murwego ruringaniye rukubiyemo sisitemu yo gukusanya, uburebure - imirongo yohereza intera ninzira zohereza hanze, hamwe nubunini bwurukuta bugenwa numuvuduko wimbere, umuvuduko wo hanze hamwe no kugenzura umutekano.
Imbonerahamwe 4 - Urwego rusanzwe rwa X65 umuyoboro wasizwe (werekana):
|
Ingingo |
Urwego / Ibisobanuro |
|
Hanze ya Diameter |
Hafi . 1 / 2 "- 48" (≈ 21.3 - 1219 mm) |
|
Uburebure bw'urukuta |
Hafi ya 3,2 - 40 mm, yashyizweho nibisabwa |
|
Uburebure |
SRL 5-7 m, DRL 10–13 m, cyangwa umushinga - uburebure bwihariye |
|
Ubworoherane bwa OD |
Mubisanzwe hafi ± 0,75–1.0% (kuri API 5L) |
|
WT Kwihanganirana |
Kwihanganirana nabi mubisanzwe bigera kuri .5 12.5% |
|
Kugororoka |
Akenshi bigarukira kuri ~ 0.15% yuburebure bwose |
Kuriserivisi zo hanze, ibisobanuro birashobora kongera kugenzura ovality hamwe nudusembwa twa geometrike yaho, kubera ko igitutu cyo hanze, kugunama no kwishyiriraho imitwaro (S - lay, J - lay, reel - lay) birakomeye kuruta kumurongo usanzwe. Imiyoboro irashobora gutangwa nkuko(PE), beveled (BE)cyangwa hamwe nogukora ibicuruzwa kugirango uhuze abafata buckle, umurima - gufatanya ibisobanuro cyangwa sisitemu yo guhuza imashini.
Kugenzura, Kwipimisha no Gutekereza kuri Serivisi
Gahunda yubuziranenge ya X65 mubisanzwe ihuza hydrotesting, NDT hamwe nogupima imashini. Ku miyoboro yageneweserivisi zo hanzecyangwa hafi ya koridoro, ubwoko bumwe bwikizamini burakoreshwa, ariko urugero rwabo hamwe nibisabwa byemewe.
Imbonerahamwe 5 - Matrix yerekana ubugenzuzi (hamwe na serivisi yibanda kumurongo):
|
Icyiciro |
X65 PSL1 Umuyoboro |
X65 PSL2 Umuyoboro |
Serivisi ziyongera kuri Offshore * |
|
Ikizamini cya Hydrostatike |
100% by'imiyoboro |
100% by'imiyoboro |
Umuvuduko wikizamini uhujwe no gusenyuka / kugenzura neza |
|
WD seam NDT |
UT / RT / EC kuri buri nzira & spec |
Ingano nini ya NDT, kwemerwa kurushaho |
Byitondere cyane kuri girth weld inzibacyuho |
|
Umuyoboro wa NDT |
Nkuko bisabwa na API / umukiriya |
Akenshi byuzuye - umubiri UT kuri LSAW / SSAW |
Kongera kwibanda kumatara no hagati - inenge zurukuta |
|
Ibizamini bya Tensile |
Kuri buri bushyuhe / byinshi |
Kuri buri bushyuhe / byinshi |
– |
|
Ibizamini byingaruka (CVN) |
Mubisanzwe ntabwo ari itegeko |
Itangwa ku bushyuhe bwumvikanyweho aho byagenwe |
Ubushyuhe bwo hasi bwo kugerageza inzira ikonje |
|
DWTT |
Mubisanzwe ntabwo bisobanuwe |
Ibyifuzo kuri buri mushinga |
Byakoreshejwe aho kugenzura kuvunika nibyingenzi kumurongo muremure |
|
Kugenzura Geometrie / ovality |
Kugororoka shingiro no kugenzura OD |
Kwihanganira geometrike gukomera kubwumvikane |
Ovality igenzura kubyuka cyangwa gukomera - radiyo yunamye |
|
Igenzura |
Ikiruhuko cyibiruhuko / amashusho kuri buri cyiciro |
Ikiruhuko cyibiruhuko / amashusho kuri buri cyiciro |
Wongeyeho kwibanda ku kugoreka, gufatira hamwe no kurwanya amazi |
* "Inyongera ya serivisi yibikorwa bya offshore" ivuga muri make umushinga usanzwe - kunonosora byumwihariko kumurongo wo munsi yinyanja cyangwa hafi.
Kurenga kumeza, serivise zo hanze zisaba kugenzura cyaneruswa yo hanze no kurinda imashini, urugero:
- Impamyabushobozi ya sisitemu yo gutwikira hanze munsi yunamye mugihe S - lay, J - lay cyangwa reel - lay.
- Ikibanza cyemewe cyo gufatanya uburyo bujyanye nuburyo bukuru.
- Uburemere bwa beto cyangwa amaboko kugirango ugere kuri - guhagarara neza.
- Ihitamo rya gatatu - guhamya amashyaka (BV, DNV, SGS, nibindi) byo gutwikira no gupima imashini.
Umuyoboro wa API 5L X65 kuriyi mishinga urashobora kubyazwa umusaruro no kugeragezwa munsi ya gatatu - ikurikiranwa ryishyaka kugirango rihuze kodegisi yo hanze hamwe nibisabwa QA / QC.
Porogaramu na Octal Umuyoboro Utanga
Kubakoresha benshi,X65ni igipimo gifatika "akazi ko gukora" iyo igitutu gisabwa, uburebure bwinzira nakamaro k’umurongo bimutse kurenga ahantu heza ha X52 / X60, ariko umushinga uracyakeneye imyitwarire yo gusudira iteganijwe hamwe nigiciro cyo kwishyiriraho. Porogaramu zisanzwe zirimo:
- Uburebure - intera ya peteroli ya peteroli hamwe nuyoboro wa gazi isanzwe
- Offshore yohereza ibicuruzwa hanze kumurima winyanja kugera kumurongo
- Ibice bigwa hafi yinzira ninzira igoye
- Uturere twohereza gazi mukarere hamwe na - imiyoboro ya sitasiyo
- Byahiswemo umurongo hamwe na riser aho X65 ihuye nigishushanyo mbonera cya sisitemu
Nkumushinga - utanga isoko,Umuyoboro wa OctalIrashobora gutanga umuyoboro wa API 5L X65 muri PSL1 na PSL2 hamwe na ERW, LSAW na SSAW, ihujwe nigishushanyo mbonera cyumuhanda, diameter, uburebure bwurukuta, sisitemu yo gutwikira hamwe nigipimo cyibizamini, kandi irashobora gutegura igenzura rya gatatu - kubisabwa kugirango uhuze nibikorwa byabakiriya hamwe na QA / QC ibisabwa haba kumurongo no hanze.
Ibibazo

Q1: Ni irihe tandukaniro riri hagati ya API 5L X65 PSL1 na PSL2 umuyoboro wasizwe?
Q2: Nigute nahitamo ERW vs LSAW vs SSAW kuri API 5L X65 umuyoboro wasizwe?
Q3: Ni izihe nyandiko n'ibizamini nshobora gusaba kuri API 5L X65 umuyoboro wo gusudira mbere yo kugura?
Impamyabumenyi

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